KEHAO –KH103/KH103T Intelligent PID Process Controller Manual
Introduction

1.1 NOTICE
Dear Customer: Thanks for your using Kehao products. Please read the manual carefully before using the recorder.
- Please check whetherthe appearance your meter is ok and item no. same as ordered after opening
- Please contact us to change your meter immediately if there are above problems.
- Please shall know the connections and operations of your meter first before testingand installing the meter.
- Please use your meterin its required conditions. Please do not open the meter arbitrarily in order to avoid danger.
- Please contact us to open the meter under the instruction and approval of our technical team if the meter has error.
- Please calibrateyour meter one time every year. If the error is beyond its range, usually caused by moisture,
- dust and corrosive gas, please clean and dry the inner part of your meter. Please contact usif still any problems.
1.2 Reading Guide
KH100 series display is 7 segments LED, so there are some differences in some characters display contrast to the one you usually know. Please see the table as follows:
| LED | Meaning | LED | Meaning | LED | Meaning | LED | Meaning |
| 0 | 8 | G | o | ||||
| 1 | 9 | H | P | ||||
| 2 | A | i | q | ||||
| 3 | b | J | r | ||||
| 4 | C | K | S | ||||
| 5 | d | L | t | ||||
| 6 | E | M | u | ||||
| 7 | F | n | y |
This introduction adopts the usual indication.
1.3. Main Features
- High accuracy: +-(0.2%FS+1)
- Programmablesingle or universal analog input signals: C. RTD, mA DC, mV DC. Suitable for measuring and displaying temperature, pressure, humidity, flow level, vibration etc.
- Dual windows, four digit, 7 segment LED display, easy to set parameter and alarm value.
- SMT technology, design more concise; adopts advanced modular structure, flexible configuration.
- Universal 85-240VACor 24VDC power supply option, with thunderbolt proof and 10second protection from connecting to 380VAC by mistake.
- Supporting digit filtering, digital offsetting and thermocouple cold junction auto compensation, flexible maintenance and easy operation.
- Supporting up to 4 alarm outputs, each alarm can be configured up to HA, HHA, LA,LLA for limits alarms.
- Supporting auxiliarypower supply; 5VDC, 12VDC, 24VDC for external sensor and transmitters.
- Supporting current retransmission output for signalfurther transmission.
- Supporting RS485, RS232 communication based on MODBUS-RTU protocol, configurablewith SCADA, OPC servers etc for remote place communication.
- Technical Specification
- Input Signal
T.C : K、S、E、J、T、B、N
RTD : Cu50、Pt100
Linear voltage : 0-5V,1-5V,0-10VDC
Linear current : 0-10mA, 4-20mA
(should connect external precision resistor, 500Ω for 0-10mA or 250Ω for 4-20mA)
Extended signal: one input signal can be customized (Please advise the signal index no. when non-linear input)
- Measure range:
Thermocouple: K ( -50 ~ 1300℃ )、S ( -50 ~ 1700℃ )、T ( -200 ~ 350℃ ) 、E ( 0 ~ 800℃ )、J ( 0 ~ 1000℃ )、
B ( 300 ~ 1800℃ )、N ( 0 ~ 1300℃ )
RTD: Cu50 ( -50 ~ 150℃ ) 、Pt100 ( -200 ~ 600℃ )、Cu100 ( -50 ~ 150℃ )
- Linear input:
-999 to +9999 defined by user.
- Measureaccuracy:
0.2 grade when RTD, linear voltage, linear current, T.C input with free points cold junction compensation or copper resistance compensation)
0.2%FS±2.0℃ when T.C input with temperature compensation on cold-junction inside the meter
- Respond time:
≤0.5s when the filtering parameter FiL=0
- Control way:
On-off, Auto PID self-tuning, manual PID
- Output Specification:
Relay alarm outputs: 220VAC/2A, 220VAC/2A
SSR voltage driving output: 12VDC0/30mA
SCR contactless output: 100-240VAC/0.2A (continually), 2A(when 20mS, the repeated period time is more than 5S)
Auxiliary power supply: 5VDC, 12VDC, 24VDC
Linear current retransmission output: 4-20mA default or 0-10mA or customized
Communication output: RS485, RS232 serial interface
- Alarm Function
High limit, higher limit, low limit, lower limit, dFHA, dFLA , up to 4 alarm output.
- PowerSupply:
85-240VAC,-15%,+10% / 50-60Hz;OR 24VDC/AC,-15%,+10%
- Power Consumption: ≤5W
- Ambient Temperature:
0-50℃
- Ambient Humidity:
<85%RH
- Front Panel Dimension
96x96mm, 160x80mm, 80x160mm, 48x96mm, 96x48mm, 72x72mm, 48x48mm
- Panel Cutout Dimension
92+0.5x 92+0.5mm, 45+0.5 x 92+0.5mm, 92+0.5×45+0.5mm, 152+0.5 x76+0.5mm,
76+0.5 x 152+0.5mm, 68+0.5 x 68+0.5mm, 45+0.5 x45+0.5mm.
- Depth MountingSurface: ≤100mm.
-
Order Code
KH103/T- – – – – – – – –
- ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
| Size :mm (W XH) | Main Control | OUT1 | OUT2 | OUT3 | OUT4 | Comm. | Input | Power Supply |
| Order Code | ||||||||
| A: 96X96 | R2C,W1,G, K1,C1,C3,I2 | R2A,R2B,
I1 |
R2C, S1,S2 | R2A,R2B
U1,U2,U3 |
N | N | N: Universal
T:Temperature I: 4-20mA 0-10mA U: 0-5VDC 1-5VDC 0-10VDC |
A: 220VAC
85-240VAC B.: 110VAC 85-240VAC D: 24VDC |
| B: 48X96 | R1C,W1,G, K1,C1,C3,I2 | R1A,R1B,
I1 |
R1C, S1,S2 | R1A,R1B
U1,U2,U3 |
N | N | ||
| C. 96X48 | R1C,W1,G, K1,C1,C3,I2 | R1A,R1B,
I1 |
R1C, S1,S2 | R1A,R1B
U1,U2,U3 |
N | N | ||
| D. 160X80 | R2C,W1,G, K1,C1,C3,I2 | R2C,
I1 |
R2C,U1,U2,U3 | R2C | R2C | S1,S2 | ||
| E:
80X160 |
R2C,W1,G, K1,C1,C3,I2 | R2C,
I1 |
R2C,U1,U2,U3 | R2C | R2C | S1,S2 | ||
| F: 72X72 | R2C,W1,G, K1,I 2 | R2C
U1,U2,U3 |
R2C, S1,S2 | N | N | N | ||
| G:48X48 | R1C,G,
I1, U1,U2,U3 |
R1A,R1B
I1,S1, U1,U2,U3 |
N | N | N | N | ||
Selectable Module
| Order Code | Description |
| N | None |
| R1A | relay outputs: NO ,Capacity: 30VDC/0.8A,220VAC/0.8A |
| R1B | relay outputs: NC, Capacity: 30VDC/0.8A,220VAC/0.8A |
| R1C | relay NO+NC outputs, Capacity: 30VDC/0.8A,220VAC/0.8A |
| R2A | big capacity relay outputs: NO ,Capacity: 30VDC/2A,220VAC/2A |
| R2B | big capacity relay outputs: NC, Capacity: 30VDC/2A,220VAC/2A |
| R2C | big capacity relay NO+NC outputs, Capacity: 30VDC/2A,220VAC/2A |
| G | SSR driving voltage output (DC 12V/50MA output) |
| W1 | SCR contactless output module (100-240VAC/0/2A) |
| K1 | Single circle SCR zero-crossing trigger output module(each circle triggering dual direction 5-500A or two reserve single direction SCR in series.) |
| I1 | Photoelectric isolated and programmable linear current transmission output |
| I2 | Photoelectric isolated and programmable linear current control output |
| S1 | Photoelectric isolated RS485 communication interface |
| S2 | Photoelectric isolated RS485 communication interface |
| U1 | Isolated 5VDC auxiliary power supply for external transmitter, sensor or other device. Max. 50mA |
| U2 | Isolated 12VDC auxiliary power supply for external transmitter, sensor or other device. Max. 50mA |
| U3 | Isolated 24VDC auxiliary power supply for external transmitter, sensor or other device. Max. 50mA |
Eg :The order code: KH102-G-R1A-I1-N-A, Model: KH102, Panel Size: 96x96mm, A relay NO alarm output, a 4-20mA current retransmission output, universal input, 220VAC power supply.
The ordering code of KH103/KH103T is made up of 10 parts as follows:
- : Shows the model of KH103or KH103T
KH103 or KH103T PID process controller with measured
accuracy +-0.2%FS
- : Shows dimension
| Size Code | Front Panel Width x Height | Cutout Width x Height | Depth Behind |
| A | 96X96mm | 92+0.5 x92+0.5mm | 100mm |
| B | 48x96mm | 45+0.5 x 92+0.5mm | 100mm |
| C | 96x48mm | 92+0.5×45+0.5mm | 100mm |
| D | 160x80mm | 152+0.5 x76+0.5mm | 84mm |
| E | 80x160mm | 76+0.5 x 152+0.5mm | 84mm |
| F | 72x72mm | 68+0.5 x 68+0.5mm | 100mm |
| G | 48x48mm | 45+0.5 x45+0.5mm | 100mm |
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